SICON.PLUG

IIoT-Zustandsüberwachungssensor für Ihre Vakuumsysteme

Wir glauben daran, industrielle Abläufe intelligenter, sicherer und effizienter zu machen - ohne Komplexität.

Smarter maintenance starts with real insight.

Unplanned downtime, undetected wear, and blind maintenance routines cost time, money, and trust.
At SICON, we believe industrial teams deserve a smarter, simpler way to monitor machine health — without relying on outdated methods or complex integrations.

That’s why we created SICON.PLUG: To make predictive maintenance and data-driven decision-making accessible to any industrial operation, starting with vacuum systems.

Measure. Monitor. Maintain — Anywhere.

Sensor for Condition Monitoring

Monitor your processes in real time, collecting and analysing data directly at the edge. Our SICON.PLUG IIOT Sensor enables optimised control, predictive maintenance, and smarter decisions — all from one compact device.

How SICON.PLUG Works

SICON.PLUG is designed for fast, simple deployment in real-world industrial environments.
In just 4 steps, you can bring intelligent condition monitoring to your vacuum systems:

Mount the Sensor

01.

Mount the Sensor

Securely fix the SICON.PLUG at the designated spot on your system. Use the included hardware to ensure a stable position, free from unnecessary vibration, for accurate and reliable data capture.

Connect the Pneumatics

02.

Connect the Pneumatics

Attach the SICON.PLUG to your vacuum system using the built-in pneumatic ports. Ensure all connections are tight and leak-free for precise monitoring of pressure, flow, and system performance.

Power & Network Setup

03.

Power & Network Setup

Connect the device to a power source, then link it to your chosen network—LAN for stability, Wi-Fi for flexibility, or LTE-M cellular for remote, off-grid installations.

Go Digital

04.

Go Digital

Launch the companion app or web interface. Activate the SICON.PLUG, set your monitoring preferences, and enable services like predictive alerts and real-time dashboards.

Requirements

  • 24V DC or 230V AC power 
  • LAN, Wi-Fi, or LTE-M modem 
  • Smartphone (iOS/Android) for setup 
  • No PLC or IT integration needed 

SICON.PLUG works autonomously as an edge device — collecting, analyzing, and transmitting data from the field.

Key Features:

SICON.PLUG is an all-in-one IIoT edge sensor that tracks system vibration, performance, and anomalies in real time — helping your team make smart, preventive decisions.

What SICON.PLUG delivers.

Real-time condition monitoring, without the complexity.

SICON.PLUG is an all-in-one IIoT edge sensor that tracks system vibration, performance, and anomalies in real time — helping your team make smart, preventive decisions.

  • Energy saving

    Two-point control for vacuum generators

  • Filter guard

    Continuous filter monitoring

  • Vacuum monitor

    Precise monitoring of the vacuum range

  • Leak guard

    Simple, fast leakage detection

  • Part control

    Reliable component inspection

  • Impact monitor

    Shock monitoring for maximum safety

  • Digital Twin Hub

    Unique digital twin with global ID

  • Reports & Notifications

    Direct integration of machine reports

  • SICON.SCOUT

    AI-supported maintenance assistant for industrial maintenance

  • Data Relay

    Seamless data integration in customer systems and cloud platforms

  • SICON.CONNECT

    Direct connection to your device manufacturer

  • SICON.REMOTE

    Remote access to your plants and systems

Usecases by Technology

Digital Twin

The Digital Twin Hub creates a unique digital twin of your vacuum system, equipped with a global ID. Use real-time monitoring to continuously analyse and optimise operating parameters.

Condition Monitoring

Optimise your vacuum systems with SICON.PLUG, the advanced IIoT condition monitoring sensor. Equipped with state-of-the-art technology, it tracks critical operating parameters and provides real-time insights for seamless monitoring and improved performance.

Predictive Maintenance

AI software specially developed for vacuum generators, industrial machines and robot grippers. It optimises operation and enables precise monitoring and predictive maintenance.

Alarm

SICON.PLUG detects anomalies in real time and sends immediate alarms via emails or SMS — enabling fast response and preventing costly downtime.

Usecases by Industry

Starter Package Offer

€980 one-time

Includes Hardware SICON.PLUG AI VAC + 30 days of full digital service access which includes Digital Twin Model, IoT Services or SICON.Toolbox app.

Starter Package includes

Customisable solutions: Buy customised

Each component of the SICON.PLUG Starter Set is also available individually. Whether you need the SICON.PLUG AI VAC, the Digital Twin Model, IoT Services or the SICON.Toolbox app, you can choose exactly what you need to expand your system. Flexibility for your individual requirements!

Just Plug & Play!

Smart data, maximum efficiency

Want to Learn More About SICON.PLUG?

Let’s find the right solution for your operation — together.

Interested in discovering how SICON.PLUG can optimize your vacuum systems or other industrial processes?
Our expert team is here to support you. Simply fill out the form below, and we’ll get back to you shortly with the answers and insights you need.